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Formability of laser welded steel/magnesium dissimilar metal with Sn powder-adhesive interlayer


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Fig. 1

Schematic illustration of the steel/magnesium welding.
Schematic illustration of the steel/magnesium welding.

Fig. 2

Finite element model of welding: (A) Sn powder interlayer (B) Sn-adhesive interlayer.
Finite element model of welding: (A) Sn powder interlayer (B) Sn-adhesive interlayer.

Fig. 3

Joint morphologies of Sn powder interlayer laser weld: (A) face (B) root; Joint morphologies of Sn-adhesive interlayer laser weld (C) face (D) root.
Joint morphologies of Sn powder interlayer laser weld: (A) face (B) root; Joint morphologies of Sn-adhesive interlayer laser weld (C) face (D) root.

Fig. 4

NAC high-speed camera at t = 20 ms: (A) Sn powder interlayer (B) Sn-adhesive interlayer; Infrared spectrum (C) Sn powder interlayer (D) Sn-adhesive interlayer.
NAC high-speed camera at t = 20 ms: (A) Sn powder interlayer (B) Sn-adhesive interlayer; Infrared spectrum (C) Sn powder interlayer (D) Sn-adhesive interlayer.

Fig. 5

Element fitting spectrum of welding with Sn powder and Sn-adhesive interlayer: (A) Sn (B) Fe (C) Mg (D) C.
Element fitting spectrum of welding with Sn powder and Sn-adhesive interlayer: (A) Sn (B) Fe (C) Mg (D) C.

Fig. 6

Morphology of welded joints: (A) with Sn inter-layer, (B), (C), (D) and (E) Fe, Mg, Sn, and C mapping; (F) with Sn-adhesive inter-layer, (G), (H), (I) and (J) Fe, Mg, Sn, and C mapping.
Morphology of welded joints: (A) with Sn inter-layer, (B), (C), (D) and (E) Fe, Mg, Sn, and C mapping; (F) with Sn-adhesive inter-layer, (G), (H), (I) and (J) Fe, Mg, Sn, and C mapping.

Fig. 7

Morphology of joints: (A) with Sn-adhesive inter-layer cross-section (B) region a (C) region b (D) region c; (E) with Sn inter-layer cross-section (F) region d (G) region e (H) region f.
Morphology of joints: (A) with Sn-adhesive inter-layer cross-section (B) region a (C) region b (D) region c; (E) with Sn inter-layer cross-section (F) region d (G) region e (H) region f.

Fig. 8

XRD analysis of the weld joints with Sn-adhesive interlayer. XRD, X-ray diffraction.
XRD analysis of the weld joints with Sn-adhesive interlayer. XRD, X-ray diffraction.

Fig. 9

P = 1,500 W, V = 40 mm/s laser welding isotherm diagram (A) with Sn powder interlayer (B) with Sn-adhesive interlayer. P = 1,500 W, V = 40 m/s steel magnesium laser welding temperature cloud distribution (C) with Sn powder interlayer (D) with Sn-adhesive interlayer.
P = 1,500 W, V = 40 mm/s laser welding isotherm diagram (A) with Sn powder interlayer (B) with Sn-adhesive interlayer. P = 1,500 W, V = 40 m/s steel magnesium laser welding temperature cloud distribution (C) with Sn powder interlayer (D) with Sn-adhesive interlayer.

EDS spot composition analysis results in Figure 7 (at%).

Regions Fe Sn Mg
I 100
II 63.23 36.35
III 31.66 62.63
IV 00.33 36.41 62.85

Comparison of experimental weld size and simulation results (mm).

P = 1,500, V = 40 mm/s Steel plate surface melt width Magnesium plate surface melt width Magnesium plate melt depth
Sn-adhesive interlayer Experimental 0.849 1.48 0.997
Simulation 0.93 1.45 0.89
Sn powder interlayer Experimental 0.827 1.38 1.27
Simulation 0.90 1.36 1.10

Composition of welding base material (wt%).

Materials Al Zn Mn Si C S P Fe Mg
DP590 0.02 1.60 0.0446 0.068 0.015 0.011 Bal.
AZ31B 3.12 0.95 0.15 0.10 0.03 Bal.

Optimized process parameters used in present work.

Parameters Value
Laser power (W) 1,500
Laser defocus (mm) +2
Welding speed (mm/s) 40
Flow rate of Ar gas (L/min) 15

Electron density of each element in the joints with Sn powder and Sn-adhesive interlayers.

Interlayer Fe (1017 cm−3) Sn (1017 cm−3) C (1017 cm−3) Mg (1017 cm−3)
Sn powder 6.5663 4.2696 0.9826 0.5347
Sn-adhesive 6.3263 3.4236 0.6060 0.8751
eISSN:
2083-134X
Język:
Angielski
Częstotliwość wydawania:
4 razy w roku
Dziedziny czasopisma:
Materials Sciences, other, Nanomaterials, Functional and Smart Materials, Materials Characterization and Properties